We have 20+ years of experience designing and building Class 101 & 102 injection molds for North America clients.

Our expertise includes:

• Precision Molds

• MUD Molds

• High-Gloss Molds

• 2K Molds

• SLR Molds

• Rubber Molds

Mold design

A good design will make molds easy to operate and maintain, efficient, last long and meet all specifications at lowest possible cost. First, we provide DFM (Design for Manufacturability) and Mold Flow Analysis. This will foresee all potential issues, with our recommendations on solutions. Also, locations and types of gates, parting lines, ejectors will be addressed. Steel will be recommended with desired hardness. Target cycle time will be estimated. Once DFM is approved by clients, we proceed on mold drawings. 3D mold drawings are available at the format of IGES, STP, DXF etc. Mold drawings with BOM will be provided to clients for approval before mold building.

Mold building

Our molds are machined with advanced precision CNC, EDM and slow wire cutting machines etc. that are imported from Japan and Germany. Dimensions can be acurate upto 0.02mm-0.03mm. QR code is used for each mold component for actual progress follow up. Our skilled bench workers do final fine touch to make the molds flawless. 98% of our new products are approved at T1 without further modifications.

Tryout

For T1, we provide report including the information below to our clients.

• Full dimension inspection report for each cavity

• Video of one injection cycle

• Injection parameter settings

• T1 sample analysis

PPAP

For molds that are remained in our plant for production, we offer PPAP (Production Parts Approval Process) if needed.

Mold Inspection before delivery

For molds to be exported overseas, we conduct a final inspection based on a detailed checklist. Clients receive a recorded inspection report for review and approval before shipment.

Along with the mold, we provide a complete documentation package that includes:

• Final part drawing

• 2D & 3D mold drawings

• T-end sample inspection report

• Molding parameter setting card

• Mold inspection checklist report

• Steel certification

• Hardness certification

• Heat treatment certification

• Spare parts list

• Other relevant documentation as needed